Fast Assessment of a part suitable for metal or ceramic injection molding based on Cost-effective Normally yearly demand over 20k and typical weight from 0.02-50g will be highly cost been considered. PIM tcehnology is specially profit for component has holes,slots.ribs,protrusions,and multiple features.The typical max outlet is range from 25mm to 35mm,wall thickness 0.08 to 10mm.   Several aspects of PIM …

Two metal injection molding is early application in rocket and commercial airliner. PIM parts if used as aircraft critical components, because the residual pores in sintered parts is unacceptable, so need to be completely by hot isostatic pressing densification. For a difficult field of aerospace parts material must be high temperature tolerance in erosion environment, the most suitable material is …

The PIM industry can be divided into three parts: 1.The feed production (powder suppliers, feed suppliers, mixing equipment manufacturer). 2.Injection (equipment, mold, custom injection production, affiliated injection production). 3.Hot working (sintering furnace, equipment of degreasing, sintering facilities). Injection is the biggest part of it. Throughout the industrial production of raw material (feeding and powder) in an average of 15% of …

Tolerance demanding parts can be produced by PIM. However, accompanied with the low productivity and expensive subsequent processing operations, will have a very large effect on the cost of the product. PIM parts in size typically is in line with the normal distribution. Based on statistical analysis, if the tolerance is strict, located within the specified size range of products …

Finishing is the last procedure before delivery, the cost is often overlooked, but it is contribution for the whole production cost calculation. Cost of subsequent processing is may very high, for some PIM parts, follow-up processing cost is higher than all the PIM process. Machining, heat treatment, plating gold-plated (especially), and other follow-up processing will increase the added value of …

Each injection parts cost depends on the injection cycle and cavity number. when injection it is need to consider the mould installation cost.but once the mold after the installation,for an injection machine there is a standard number  between the loading and unloading mode,such as the cost of $25 / H, and injection of the average cost is $45 /H. Other …

The last stage of the PIM production is the quality inspection, to ensure the delivery of the products conform to the requirements. A lot of PIM suppliers have passed the quality system – for captive production adopt ISO9001; For custom production adopt ISO9002. Inspection in time when errors occur , rather than after manufacturing. The Testing could be used in …

PIM Parts of the surface treatment is very common, used to improve  the functionality and aesthetics of parts.All common treatment technology can be used, including coating, spray coating, painting, polishing cleaning, anodized, coating, sealing wax and laser glazing, etc.PIM steel parts adopt surface hardening heat treatment for resilient core and hardness of the steel surface.From within the scope of lacquer …

The difference between powder injection molding and other method which based on molding sometimes can be confused. Molding is often used in the traditional production of powder metallurgy, ceramics and carbides. Molding is the application of technology has longtime been used to form a wide range of materials–ranging from ceramics to pharmaceuticals. Molding use upper and lower punch to suppress …