The injection cost
Each injection parts cost depends on the injection cycle and cavity number. when injection it is need to consider the mould installation cost.but once the mold after the installation,for an injection machine there is a standard number between the loading and unloading mode,such as the cost of $25 / H, and injection of the average cost is $45 /H. Other …
The PIM Mould Cost(2)
There is a big difference between mold factory. Repeatedly crosswise comparison indicates that at least three times the difference. In a direct comparison, eight mould factory on the same pair of dies the price range of $27000 to $70000 (an average of $40700, the median price of $34900, the standard deviation of $17200).In more than six of PIM mould cost …
The PIM Mould Cost(1)
Mold is made of forging steel or tool steel. Automation technology makes the time of PIM mould manufacturing down an average of six or eight weeks, but for the sake of convenience, it is still long time. Although most of the machining is controled by computer , for a key part of the mould, still have to manually finish machining …
Feed Costs
Most feed suppliers are regional companies, but there are some global company. The sum total is more than 100 injection feed suppliers to provide raw materials for manufacturers, mainly small scale, just started running plant. Feed sales account for 5% of all sales in industry. In the early stages of industrial, PIM factory make the feed is a must,this is …
The Powder Cost
In most of the PIM production，the cost of powder or feed manufacturing cost ratio can occupy up to 50%.Common composition of powder price is low. As the most of the manufacturing process, the price of the powder will reduce with the increase of consumption. For example,the particle size of the water atomized steel powder 15um,100kg price is $ 27 / …
Nondestructive Testing
Nondestructive testing In any inspection procedures must be identified four possible scenarios. The purpose of inspection is to accept non-defective parts and reject defective parts.The worst case is to accept defective parts, while refused to zero defect parts can cause waste. Therefore, careful work must be directly to make acceptance and rejection. This is often based on the analysis of the …
PIM Quality Inspection
The last stage of the PIM production is the quality inspection, to ensure the delivery of the products conform to the requirements. A lot of PIM suppliers have passed the quality system – for captive production adopt ISO9001; For custom production adopt ISO9002. Inspection in time when errors occur , rather than after manufacturing. The Testing could be used in …
PIM Surface Treatment
PIM Parts of the surface treatment is very common, used to improve the functionality and aesthetics of parts.All common treatment technology can be used, including coating, spray coating, painting, polishing cleaning, anodized, coating, sealing wax and laser glazing, etc.PIM steel parts adopt surface hardening heat treatment for resilient core and hardness of the steel surface.From within the scope of lacquer …
Environmental Properties,Biological Compatibility,Corrosion and Oxidation Properties
Erosion environment is complex, which is associated with multiple factors, including the test fluid and some details such as ventilation (gas), PH, concentration of halogen ions, contact with other materials, etc. Accordingly, any discussion of PIM materials environmental tolerance should include from sintering microstructure, heat treatment, test conditions to the detail such as the quantitative measurement of corrosion resistance.For this …
Electrical Performance
Many applications of ceramic are dependent on the electrical insulation, at this point the PIM products has proven to be fully effective. Alumina low conductivity, applications in microelectronics and computer has a long history, is a good material applied to high performance of insulators. Silica is also suitable for used as electrical insulators, but a mixture of alumina and silica …